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       CODE: 584.382-014 Buy the DOT:Download/CD-ROM
TITLE(s): QUILTING-MACHINE OPERATOR (tex. prod., nec)
Sets up and operates machine to heat-seal vinyl film to cotton and synthetic filler in specified
patterns to produce quilted fabric: Reads work order to determine specifications, such as type of
vinyl film and batting (filler), die pattern, and total yardage to be fabricated. Bolts die to
underside of machine ram with assistance of other worker, tapes insulating paper to bumper plate of
machine, and mounts bumper plate onto machine bed under die. Loads vinyl film and batting onto
roller bar with assistance of other worker, using hoist, and lowers roller bar onto machine feed-off
winder. Adjusts ram stroke and pull-away arm to specified positions, using wrench. Adjusts
thermo-seal unit controls for radio-wave frequency, sealing time, and electrical current, applying
knowledge of product specifications and machine operations. Buffs die surfaces to remove burrs,
using emery cloth. Adjusts slitter knives to specified width of finished material, using rule and
hex key. Pushes buttons to activate machine for trial run, inspects quilted fabric for defects such
as die cutting through material, and adjusts control settings to correct defects. Restarts machine
and observes feeding, positioning, heat sealing, and winding operations to detect malfunctions.
Continuously observes light signal that indicates drainage of residual current from die and machine
bed after die-sealing operation. Pushes buttons to stop machine when signal is not emitted and
notifies designated personnel. Attaches red tape to fabric to mark defects, such as burns, smudges,
and printing errors. Positions and tapes end of quilted fabric emerging from machine onto takeup
roller, pushes knob to set automatic yardage counter to zero, and pulls lever to stop winder when
specified yardage has been reached. Cuts off material, using knife, tapes material end to roll, and
wraps and labels roll, following prescribed procedures. Carries finished rolls to specified storage
area.
GOE: 06.02.09 STRENGTH: H GED: R3 M2 L2 SVP: 5 DLU: 86
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