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       CODE: 724.684-030 Buy the DOT:Download/CD-ROM
TITLE(s): COMMUTATOR ASSEMBLER (elec. equip.) alternate titles: commutator presser; regulator
assembler; swedger
Fabricates and undercuts commutators for electric motors and generators, using stacking and
holding fixtures, handtools, metalworking machines, and measuring devices: Cuts copper bars of
specified thickness into designated lengths and widths, and cuts sheet mica into separators,
sleeves, and collars, using power saw. Stacks bars, separated by mica inserts, in stacking sleeve
and aligns bars, using dial indicator and mallet. Places bar and mica assembly in fixture and
presses assembly together, using hydraulic press. Heats assembly in oven to soften insulation and
presses heated assembly to specified circumference, using press. Positions mica collars at ends of
bar assembly, and if V-ring is used, presses ring against collar, using arbor press. Secures
assembly with bolts and nuts or threaded ring, using wrenches or hammer and drift. Mounts assembly
in indexing fixture on circular saw or slotting machine, and undercuts mica or slots
commutator risers to specified depth. Removes burrs, chips, and foreign matter from commutator,
using picks, knives, cloths, solvent, or compressed air. Connects leads to power source for testing
commutator. Touches leads from bars onto steel frame to ensure that commutator is not grounded or
shorted. May braze or solder resistor or capacitor leads to commutator. May be designated according
to operation performed as Commutator Undercutter (elec. equip.); Commutator V-Ring Assembler (elec.
equip.).
GOE: 06.02.24 STRENGTH: M GED: R3 M2 L2 SVP: 5 DLU: 77
ONET CROSSWALK: 93905D Electrical Components Assemblers
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